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Project Management Characteristics of Manufacturing and the Software Support Platform, Magic Cube Grid
Release time:
2022-11-05 16:32
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The intense global competition in manufacturing and the reshaping of supply chains have led to both domestic demand and export growth in China’s manufacturing sector falling short of expectations. Meanwhile, consumer demands are constantly evolving—personalized needs are surging, and product update cycles are getting shorter—posing entirely new challenges for China’s manufacturing industry. Against this backdrop, the traditional MTS (Make-To-Stock) inventory-based manufacturing model is no longer suitable. Issues such as inventory risks and forecasting uncertainties have become a Damoclean sword hanging over manufacturing enterprises.
Therefore, the MTO (Make-To-Order) manufacturing model—characterized by its high responsiveness, low inventory levels, and flexible adaptability—is increasingly recognized and adopted by more domestic manufacturing enterprises.
Under the MTO model, an order can be treated as an independent project. However, manufacturing enterprises often find themselves managing multiple projects simultaneously, which necessitates centralized and coordinated management of interconnected projects—for instance, coordinating resources among different projects, including manpower, materials, production timelines, and scheduling. This calls for the adoption of a portfolio management approach (characterized by multiple projects running concurrently and interrelated projects). As a result, manufacturing enterprises face higher demands on their production management.
The MTS (Make-to-Stock) model is akin to single-project management. Manufacturing enterprises are adept at using traditional ERP systems for production management. However, when they upgrade to the MTO (Make-to-Order) production model and adopt a portfolio management approach, they encounter challenges such as an increasing variety of product types, significant and frequent fluctuations in demand, and more complex and ad-hoc production processes. Under these circumstances, traditional ERP systems struggle to effectively manage and coordinate conflicts across multiple projects, making it difficult for them to keep pace with the portfolio management mindset. Since the old system has become inadequate, if a company wishes to develop a new, customized system, it will first face high initial development costs. Moreover, it will also have to contend with ongoing costs associated with adding new features and routine maintenance—and all this comes with a substantial time investment. Caught in this dilemma, manufacturing enterprises urgently need a suitable solution.
To meet the new demands of project portfolio management in manufacturing enterprises, Magic Cube Web Table offers a unique solution. Magic Cube Web Table is a configurable software platform that empowers users to flexibly design personalized use cases and swiftly adapt to changes in the market and within their own organizations. This platform is perfectly suited for coordinating multiple projects under an MTO (Make-to-Order) production model. Leveraging digital technologies, it comprehensively enhances manufacturing enterprises’ production and delivery capabilities, ensures tight control over overall product quality, and helps build distinctive core competencies.
Advantages of the MTO Project Portfolio Management System Based on Magic Cube Web Table
Flexible, customizable order production solutions and piece-rate rules: Under the MTO model, multiple projects run concurrently, each requiring different processes and raw materials. Enterprises can leverage the rich configuration modules built into MagicCube’s web table to develop order plans that precisely meet their needs. They can also customize piece-rate rules, ensuring that production costs and profits are accurately reflected.
Flexible production processes enable process standardization and automation: Under the project portfolio management approach, changes and additions to orders are difficult to predict. The Magic Cube spreadsheet provides a flexible production process that allows enterprises to conveniently plan and adjust production tasks at any time in response to real-time order changes and the continuous addition of new orders. The modularity of the process facilitates automated adjustments to business workflows, while also automatically notifying relevant personnel, thereby ensuring the smooth and orderly progression of production.
Real-time tracking of production progress and quality control: With multiple projects running in parallel, it is particularly important to closely monitor both production schedules and product quality. Through Magic Cube’s spreadsheet tool, manufacturing personnel can track order production progress in real time and access product records instantly, ensuring on-time delivery and guaranteeing the quality of ordered products.
Seamlessly integrates with external systems to provide decision-support and control capabilities: Program portfolio management is an advanced management approach adopted by senior corporate executives to handle strategic projects and multiple organizational initiatives. Thanks to its industry-first “External Field Group” feature, Magic Cube Grid enables seamless integration with various external systems across the enterprise, empowering managers to gain real-time visibility into critical internal information—including personnel, finances, assets, production, supply, and sales—and providing comprehensive statistical analysis and accurate data support for informed decision-making.
Automated Data Analysis and Raw Material Procurement Forecasting: Under the Make-to-Order (MTO) model, demand forecasting for manufacturing enterprises is challenging and requires a certain production cycle; accordingly, some inventory may be necessary under specific circumstances. MagicCube’s spreadsheet tool provides users with customizable material analysis reports that production managers can access and use on an as-needed basis. These reports offer a more intuitive and clear visualization of material changes at each stage, automatically generate procurement forecasts, and enable one-click submission of pre-purchase requests.
After years of dedicated R&D and continuous improvement, MagicCube Online Forms has amassed over 150,000 loyal users, including numerous medium- and large-sized manufacturing enterprises both domestically and internationally. Let’s take a closer look at how these companies are leveraging MagicCube Online Forms to streamline their production management.
Huawei UAE Representative Office
The Huawei UAE Representative Office used MagicCube Online Table as its development platform to build a project portfolio management system that supports the Make-to-Order (MTO) production model. From requirement definition to system launch, the entire process took only one month. The new system comprehensively integrates all aspects of management—from base station surveys and design to material requirements—and can aggregate materials based on specific base station orders, thereby guiding production and transportation planning. After going live, leveraging MagicCube Online Table’s flexible scalability, the UAE Representative Office continued to optimize the new system, making rapid adjustments and adding features in response to actual conditions and evolving needs, ensuring that the system fully meets all project requirements. The adoption of the new system has not only boosted overall work efficiency but also enhanced managers’ ability to closely monitor project progress. Moreover, the tight integration among various stages has significantly accelerated the project’s overall pace.
Hua De Crane
Huade Crane is a specialized manufacturer of non-standard European-style cranes, operating under a typical make-to-order (MTO) production model. Each order represents a distinct project, and the company typically employs a multi-project parallel workflow. To support its end-to-end processes, Huade has customized a system application using MagicCube’s spreadsheet-based platform. Thanks to its unique integration capabilities, SAP data is synchronously exchanged bidirectionally with the application, enabling all departments to track in real time the progress of various tasks—including production, shipping, and installation—and streamline workflows. This system replaces Oracle P6 for project management. The new system has significantly boosted operational efficiency and enhanced managers’ overall control over project schedules, ensuring tight coordination among different work stages and accelerating the production process. Since the system went live, Huade has continued leveraging MagicCube’s flexible scalability to iteratively refine and expand its functionality, adapting to evolving management needs at different stages of the company’s development and providing robust support for Huade’s ongoing innovation in enterprise management.
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